[Translate to Englisch:] Ruwac Industriesauger DS1220 mit Funkenfalle im StaubEx-Bereich saugt entzündliche Aluminiumstäube bei BMW München.

Vacuum aluminium dusts – with a spark trap

Customer: BMW
Extracted material: Grinding dusts containing aluminium and magnesium
Industry: Metalworking
Vacuum cleaner: Ruwac DS 1220 with spark trap

With brands like BMW, Mini and Rolls-Royce, BMW AG, headquartered in Munich, is one of the world’s leading manufacturers of premium vehicles. In 2019, the company manufactured around 2.54 million vehicles and generated revenues of 104.2 billion euros.

Problem

Modern motor vehicle bodies are no longer made exclusively from steel. Bodywork construction increasingly involves the combined use of steel, aluminium, magnesium and plastics in a hybrid mix of materials designed to reduce weight and improve functionality.

This trend also impacts car body repair at contracting workshops. Lightweight metal dust is inflammable. A body shop mechanic sanding an aluminium body part may accidentally touch a neighbouring sheet steel panel. This can produce sparks which will ignite the dust.

Solution

Ruwac developed a compact vacuum for this task, and for our customer BMW, which eliminates the wet separation that would otherwise be required (in which the suctioned material is passed through a liquid to render it harmless). Instead, a “spark trap” is housed in a compact container mounted on the vacuum. This works based on a purely mechanical principle, essentially destroying any sparks that form. The vacuumed material then passes through a 5-metre long damping section before it reaches the dust pan. Comprehensive tests by Ruwac and at the BMW Development Centre show that the spark traps effectively and reliably prevention vacuuming of active ignition sources.

Thanks to their compact size, RUWAC vacuums with spark traps are ideal for workshop use. They can be used for dust extraction directly at the machine or for vacuuming dusts. When used for this purpose, the machines work without a spark trap, and the connections for extraction and suctioning use a non-interchangeable design.

Our references in the metalworking sector

[Translate to Englisch:] Ruwac Industriesauger DS1220 mit Funkenfalle im StaubEx-Bereich saugt entzündliche Aluminiumstäube bei BMW München.

BMW

When repairing vehicle bodies which include aluminium or magnesium components, it is important to remember that lightweight metal dusts can be flammable. A vacuum with a “spark trap” renders the dusts harmless, without a wet separator.

[Translate to Englisch:] Ruwac Entstauber DS64000 saugt Graphitstäube bei Drebelow in Nordholz.

Drebelow & Jahn

A Ruwac DS6 deduster is tasked with extracting fine metal dusts at a manufacturer of hydraulic blocks made of steel and aluminium

[Translate to Englisch:] Ruwac Spänesauger SPS250 mit Direktantrieb 3,0 kW saugt Metallspäne bei Haux in Cuxhaven.

Haux

Machining in pressure vessel construction creates large quantities of metal chips. A chip extractor can be used to efficiently clean machinery.

[Translate to Englisch:] Ruwac Industriesauger DS1220 für den StaubEx-Bereich saugt Metallspäne bei Hörmann in Oerlinghausen.

Hörmann

A Ruwac three-phase current vacuum cleaner is used in a company that produces doors and gates, both to clean the floors and keep machinery clean.

[Translate to Englisch:] Ruwac Wassersauger WSP200 saugt Metallspäne an der Universität in Nürnberg.

NMF Neue Materialien Fürth

A research centre testing new aluminium processing procedures uses a wet separator to remove explosive aluminium dust around a testing system.

[Translate to Englisch:] Ruwac Industriesauger mit Drehstromantrieb DS1220 für StaubEx-Bereich saugt explosionsfähige Aluminiumstäube bei Peak in Velbert ab

PEAK

A total of seven DustEx Ruwac vacuum cleaners are used in production for an innovative aluminium lightweight metal material made using powder metallurgy.

[Translate to Englisch:] Ruwac Nassabscheider NA35 für den StaubEx-Bereich saugt entzündliche Magnesiumstäube bei Pierburg in Nettetal.

Pierburg

An automotive supplier has installed a “two-way extraction” system to extraction plastics and metals (conventional industrial vacuum cleaner) and flammable lightweight metal dusts (wet separator) in its prototype workshop.

[Translate to Englisch:] Ruwac Industriesauger WS2210 saugt Metallspäne bei Salvatore Longo in Ratingen.

Salvatore Longo

A Ruwac vacuum cleaner is in use throughout a metalworking company everyday, to remove metal chips and grinding dust on the floor and on machinery.

Ruwac stands out for its customised, perfectly-tailored solutions.

Can’t find what you are looking for? Please feel free to contact us.

to contact persons